Product Overview
Qib 5 titanium alloy billets (Ti-6Al-}4V) xa qhov zoo tshaj plaws tshuav ntawm lub zog tensile siab, tawg toughness, tsawg ntom (4.43 g / cm³), thiab tshwj xeeb corrosion kuj. Muab nyob rau hauv square, puag ncig, los yog tiaj tus profiles, cov billets no yog cov thawj raw khoom rau precision machining, kaw-tuag forging, thiab nplhaib dov ntawm high-stress structural Cheebtsam.
Peb qhov chaw tsim khoom siv lub tshuab nqus tsev arc remelting (VAR) rauv thiab precision forging presses los xyuas kom meej cov nplej zoo li qub, tshem tawm cov micro-porosity thiab cov qauv sib cais ua ntej koj lub tshuab ua haujlwm lossis forging pib. Raws li ib tug tsim mills- ncaj qha Ti-6Al-4V Qib 5 titanium billet tsum, peb muaj cov khoom siv raw khoom ruaj khov los txhawb nqa ob daim pam xaj thiab qhov xav tau ceev ceev.
Technical Specifications
|
Element |
Cov ntsiab lus (% los ntawm pawg) |
|
Aluminium (Al) |
5.50 – 6.75 |
|
Vanadium (V) |
3.50 – 4.50 |
|
Hlau (Fe) max |
0.40 |
|
Oxygen (O) max |
0.20 |
|
Cov pa roj carbon (C) max |
0.08 |
|
Nitrogen (N) max |
0.03 |
|
Hydrogen (H) max |
0.0125 |
|
Titanium (Ti) |
Tshuav |
Mechanical Properties (Annealed Condition)
|
Tensile zog |
>= 895 MPa (130,000 psi) |
|
Yield zog (0.2% Offset) |
>= 828 MPa (120,000 psi) |
|
Elongation hauv 2 nti (50mm) |
>= 10% |
|
Kev txo qis ntawm cheeb tsam |
>= 25% |
Standard Dimensions & Forms
Round Billets (AMS 4928 Titanium Round Bars / Billets): Txoj kab uas hla ntawm 80 hli mus rau 350 hli
Square Billets: Dav ntawm 100 hli mus rau 300 hli
Ntev: Txiav- txog - ntev txog li 4,000 mm lossis random mill lengths (2,000 - 4,000 mm)
Ntsiab nta
Ob chav VAR Melted:Ua tiav ntawm Vacuum Arc Remelting kom tshem tawm cov kev sib koom ua ke, gaseous defects, thiab macro{0}} cais.
Tswj Microstructure:Muab lub homogenized equiaxed los yog bi-modal alpha-beta microstructure, kom ntseeg tau tias cov cuab yeej siv tau zoo thiab cov lus teb zoo rau kev kho cua sov.
Tsawg Residual Stress:Thermal stress-relieving post-forging minimizes component distortion thaum lub sij hawm tom qab ntxhib thiab ua tiav CNC machining.
Strict Alpha Case Tshem Tawm:Cov khaubncaws sab nraud povtseg raug siab -kub oxidation yog mechanically peeled los yog machined tawm, yielding huv Tshuag npaj rau kev ua.
Daim ntawv thov
Aerospace & Kws muaj txuj ci:Compressor hniav, discs, qauv airframe rings, fasteners, thiab missile motor case.
Kev Kho Mob Technology:Orthopedic trauma daim hlau, pob txha screws, thiab txha nraub qaum kho rods (ua raws li ASTM F136 tshuaj txwv thaum thov).
Motorsport thiab Automotive:Txuas cov pas nrig, valve retainers, ncua kev sib txuas, thiab siab -kev ua tau zoo tsav shafts.
Industrial & Marine:Subsea valve lub cev, siab -siab piping flanges, thiab cov khoom siv tshuaj reactor.
Customization & Manufacturing
Peb lub tuam txhab tsim khoom lag luam tswj hwm kev tsim khoom ua tiav los ntawm kev sib koom ua ke ntawm daim txhuam cev mus rau qhov kawg khoom txias txias.
Cov khoom siv forging:Tsav los ntawm 2,000-tuj hydraulic qhib-tuag forging xovxwm, tso cai rau kev sib sib zog nqus tshuab ua haujlwm los ntawm cov tub ntxhais ntawm cov ingot es tsis yog qhov chaw sab nrauv.
Thermal processing:Khoos phib tawj-tswj roj- hluav taws xob thiab hluav taws xob rauv ua kom muaj kev sib xyaw ua ke, kev daws teeb meem, thiab kev laus lub voj voog nyob rau hauv +/- 5℃tolerances.
Txiav & Kho:Billets yog qhov loj me me uas siv hnyav- lub luag haujlwm bandsaws thiab precision tev / tig lathes kom lav nruj txoj kab uas hla thiab kev ua siab ntev ua ntej xa.
Custom Dimensions:Tsis yog -tus qauv hla- ntu, kev txiav kev cai- ntev, thiab qhov tshwj xeeb forging txo qhov piv yog muaj nyob rau hauv kev tsim qauv kos duab.
Kev Tswj Xyuas Zoo & Ntawv Pov Thawj
Txhua qhov ntau lawm tau dhau los ua ntau yam -theem tshuaj ntsuam xyuas kom paub tseeb tias metallurgical kev ncaj ncees ua ntej tso tawm.
Tsis yog -Kev kuaj kev puas tsuaj (NDT):100% kev kuaj ultrasonic (UT) ua raws li AMS 2631 (Class AA) lossis MIL-STD-2153 txhawm rau txheeb xyuas qhov cuam tshuam sab hauv.
Kev kuaj kev puas tsuaj:Kev ntsuas tensile, kuaj hardness, thiab metallographic grain loj ntsuam xyuas tau ua ib lub tshav kub ntawm cov neeg sawv cev xeem daim coupons.
Traceability:Kev ruaj ntseg kub stamping thiab xim coding cross- xa ncaj qha mus rau EN 10204 3.1 Mill Test Certificate (MTC).
Factory Certifications:Tsim nyob rau hauv AS9100D thiab ISO 9001: 2015 kev tswj xyuas kev ua haujlwm zoo.
Ntim & Xa
Cov Khoom Muag & Lub Sijhawm Lead:Standard metric thiab imperial stock dimensions nkoj hauv 5 mus rau 7 hnub ua hauj lwm. Kev cai forging sij hawm muaj li ntawm 3 mus rau 5 lub lis piam nyob ntawm tus ntoo khaub lig-section thiab xeem cov cai.
Corrosion & Surface Protection:Billets yog bundled nrog hnyav-lub luag haujlwm woven strapping, sib cais nrog ntoo spacers los tiv thaiv hlau-rau-hlau kov, thiab qhwv nyob rau hauv noo noo- resistant barrier zaj duab xis.
Export-Nyob Crating:Kev nyab xeeb hauv ISPM 15-raws li fumigated ntoo crates lossis hnyav-gauge steel skids haum rau thoob ntiaj teb dej hiav txwv thiab huab cua freight.
Cov ntaub ntawv suav nrog:Daim ntawv teev npe, daim ntawv them nyiaj ua lag luam, daim ntawv pov thawj ntawm keeb kwm, thiab ib tus neeg kub MTCs nyob rau hauv cov hnab ntim dej tsis zoo.
FAQ
Q: Dab tsi yog qhov siab tshaj plaws tau lees paub kuaj ultrasonic rau cov pob zeb no?
A: Peb niaj hnub ua UT kev tshuaj xyuas raws li AMS 2631 Chav Kawm AA / Qib 3, ua kom muaj kev ywj pheej ua tiav los ntawm cov voids sab hauv lossis suav nrog thoob plaws aerospace cross-sections.
Q: Puas yog cov pob zeb no tau muab tso rau hauv ib qho kev mob annealed?
A: Yog. Tag nrho cov qauv billets yog zeb-annealed (feem ntau rhuab mus rau 705℃mus rau 785℃rau 1 mus rau 2 teev tom qab cua txias) los txo cov seem thermal stresses thiab stabilize txhua yam khoom ua ntej machining.
Q: Koj puas tuaj yeem muab kev cai chemistry variants rau daim ntawv thov kev kho mob?
A: Yog. Peb muab Ti-6Al-4V ELI (Extra Low Interstitial, Qib 23 / UNS R56407) billets nrog tswj hlau, oxygen, thiab nitrogen qib ua raws li ASTM F136 raws li kev thov tshwj xeeb.
Q: Lub sij hawm ua tus txheej txheem yog dab tsi rau cov qauv Tshuag vs. qhov ntau thiab tsawg?
A: Cov khoom lag luam txheem tau npaj rau kev xa tawm hauv 5-7 hnub ua haujlwm. Kev cai -forged billets feem ntau xav tau 3 mus rau 5 lub lis piam ntawm lub sijhawm ua khoom, txhawb nqa los ntawm cov phiaj xwm zeb cog lus los tiv thaiv koj cov saw hlau txuas ntxiv.
Q: Koj ua li cas tiv thaiv alpha case tsim thaum ua?
A: Kub- kub ua hauj lwm yog nruj soj ntsuam nyob rau hauv lub qhov rais validated, thiab tag nrho cov Tshuag tau tom qab cov neeg kho tshuab tev los yog tshuaj pickling kom tshem tawm tag nrho cov pa oxygen -enriched nto txheej.
Q: Cov ntaub ntawv dab tsi nrog rau txhua qhov khoom xa tuaj?
A: Txhua qhov khoom xa tuaj suav nrog lub cev EN 10204 3.1 Mill Test Certificate piav qhia txog cov tshuaj muaj pes tsawg leeg, cov txiaj ntsig ntawm kev ntsuas tshuab, cov ntaub ntawv kho cua sov, thiab cov ntaub ntawv lees paub kev soj ntsuam ultrasonic.
Thov ib daim Quote
Xa koj cov qib xav tau, daim ntawv (ib puag ncig / square), qhov ntev, qhov ntau, thiab cov kev qhia tshwj xeeb (ASTM, AMS, MIL) kom tau txais cov ncauj lus kom ntxaws kev lag luam nrog cov sij hawm txhuas thiab cov ntaub ntawv xeem cov ntaub ntawv.
Email:info@zctitanium.com
Yuav tsum tau RFQ cov ntsiab lus:Qib Alloy, Profile Shape, Hla -Section Dimensions, Exact Lengths, Quantity, Destination Port/Zip Code.
Cim npe nrov: Qib 5 titanium alloy billets, Tuam Tshoj qib 5 titanium alloy billets manufacturers, lwm tus neeg, Hoobkas